Cartridge Heaters

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Cartridge heaters / high-performance cartridge heatersn  HP/HHP

Catridge Heater are utilized in a variety of thermal processes in the plastic, packaging, wood, paper, textile, and medical industries, as well as in machine and tool customization.

The design variations of the cartridge heaters are just as diverse as the applications.

The cartridge heaters, made of stainless steel, are characterized by optimal and targeted heat transfer, high corrosion resistance, and a long product lifespan at elevated operating temperatures.


 

 








 

 

Diameter

Ø 6,35 mm to Ø 30 mm

Diameter tolerance

-0,02 mm to -0,06 mm

Length

> 40 mm

Length tolerance

+/- 1,5% (min 1mm)

Voltage

up to 480 V

Powert

as requested, up to the maximum possible wattage

Wattage

up to 50 W/cm²

Power tolerance

+/- 10%

Unheated Length

min. 25 mm

High Voltage resistance

1000 VAC / 1500 VAC

Insulation resistance

5 MOhm at 500 V DC
in cold condition

Leakage current

< 0,5 mA at 253 V AC

Shell temperature

max. 750°C

Temperature Connection Area

max. 250°C

Shell Material

CrNi-Stahl

Unheated zone at the bottom

Depending on the diameter
min. 6 mm up to 23 mm

Unheated zone at the top

Depending on the the diameter     min. 6 mm up to 19 mm

Boreholes for installation

H7-Fit

 

Options:
  • with integrated temperature sensor
  • with wattage variations
  • Various connection types
  • various connection cables
  • Explosion-proof design/ EX
  • Special design for die casting machines / nozzle heating 

Connection Type 1
Stranded wire externally attached

Glass-fiber insulated cable, multi-stranded, temperature-resistance up to 350°C

 

Typ 1
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Connection Type 4
Reduced stranded wire

Glass fibre insulated cable, stranded,

temperature-resistant up to 350°C.

Typ 4
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Connection Type 5a
Moisture protection

with Teflon plug, Teflon cable, stranded,

temperature-resistant up to 260°C.

Typ 5a
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Connection with angle block 90°


Ø Catride heater
[mm]
A/C
[mm]
Ø B
[mm]
6,5
10,0
7,5
8,0
10,0
9,0
10,0
14,0
11,0
12,5
14,0
11,0
16,0
18,0
14,0
20,0
25,0
18,0
1/4"
10,0
7,5
3/8"
14,0
11,0
1/2"
14,0
11,0
5/8"
18,0
14,0
3/4"
25,0
18,0




 
 


 


 
 


 

 

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Connection with pipe bend 90°


Ø Catride heater
[mm]
A/B
[mm]
6,5
14,3
8,0
15,0
10,0
19,0
12,5
22,3
16,0
29,0
20,0
35,0
1/4"
14,5
3/8"
18,8
1/2"
24,4
5/8"
29,0
3/4"
35,0




 
 


 


 
 


 

 

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Connection with screw-in nipple


Ø catride heater
[mm]
A
[mm]
B
[mm]
C
[mm]
Thread
6,510,04,012M10x1
8,010,04,014M12x1
10,012,04,017M14x1,5
12,512,04,019M16x1,5
16,012,04,024M20x1,5
20,014,04,027M26x1,5
1/4"10,04,012G 1/8"
3/8"12,04,017G 1/4"
1/2"12,04,019G 3/8"
5/8"12,04,024G 1/2"



 
 









 


 
 









 


 
 








 

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Connection with flange


Ø catride heater
[mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
6,518,013,02,21,0
8,018,013,03,21,2
10,027,020,03,21,5
12,527,020,03,21,5
16,033,025,63,21,5
20,033,025,63,21,5
1/4"18,013,02,21,0
3/8"18,020,03,21,2
1/2"27,020,03,21,2
5/8"33,025,63,21,5



 
 









 


 
 









 


 
 








 

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Connection with fastening clip

Available for all cartridge diameters.


Ø Catridge heater
[mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
10,0
10,0
5,0
10,0
14,0
12,5
12,2
5,5
7,95
14,7
16,0
12,2
6,9
10,9
17,7
20,0
12,2
5,5
12,5
20,0

 

 

 

 

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Glass fibre insulated nickel wires

up to 320°C

 

 

 

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Silicone-insulated nickel wire

up to 180°C 

 








 

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Teflon-insulated nickel wires

up to 260°C







 

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Silicone cable

up to 180°C

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High temperature resistant,

glass fibre insulated nickel wires
up to 600°C

 

 

 

 

 

 

 
 
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Glass fibre sleeve

For catridge heaters : ≥ Ø 6,5 mm / ≥ Ø 1/4 inch
The protective hose will be reduced.

 

 

 

 

 

≥ Ø 6.5 mm / ≥ Ø 1/4 inch - reduced
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Wire braid hose

For catride heaters: ≥ Ø 6,5 mm / Ø 1/4 inch 
The protective hose will be fixed by an press ring.

For catridge heaters : ≥ Ø 8 mm
The protective hose will be crimped over a welded pipe section. 

For catridge heaters: ≥ Ø 10 mm / ≥ Ø 3/8 inch
The protective hose will be reduced.



 
 








 


 
 








 

 

≥ Ø 6.5 mm / Ø 1/4 inch - Pressing ring
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≥ Ø 8 mm - Rohrstück
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≥ Ø 10 mm / ≥ Ø 3/8 inch - einreduziert
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Stainless steel corrugated hose

For heating cartridges : ≥ Ø 10 mm / ≥ Ø 3/8 inch

The protective hose is connected via a welded pipe section.

For cartridge heaters : ≥ Ø 12.5 mm / ≥ Ø 1/2 inch

The protective hose is reduced. 


 

 








 

≥ Ø 10 mm / ≥ Ø 3/8 inch - Rohrstück
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Ø 12.5 mm / ≥ Ø 1/2 inch - reduced
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Metal link hose

For heating cartridges : ≥ Ø 6.5 mm / ≥ Ø 1/4 inch

The protective hose is connected via a welded-on piece of pipe.

For cartridge heaters : ≥ Ø 12.5 mm / ≥ Ø 1/2 inch

The protective hose is reduced.





 

 


 


 

 


 

≥ Ø 6.5 mm / ≥ Ø 1/4 inch - Pipe section
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Ø 12.5 mm / ≥ Ø 1/2 inch - reduced
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Bearing design HHP Ø 6.3

Nominal diameter Ø 6,5 mm / 1/4"
Length
[mm]
Power
[W]
25 80,100
30 80,100,125,160
40 100,125,160,175,200,250
50 100,125,160,180,200,250,315
60 125,160,180,200,250,280,315
80 125,160,180,200,250,280,315,350
100 125,160,180,200,250,280,315,350,400
130 220,250,280,315,350,400
160 250,280,315,350,400,450
180 250,350,400,450,500
200 250,350,400,450,630
250 250,350,400,450,630,800
Nominal diameter Ø 8 mm  / 5/16"
Length
[mm]
Power
[W]
30 80,100
40 100,125,160,175,200,250
50 100,125,160,175,200,250,315
60 100,125,140,160,180,200,220,250,280,315,350
80 160,180,200,250,280,315,350,400,500
130 250,280,315,350,400,500
160 200,250,280,315,350,400,450,500
180 250,280,315,350,400,450,500,630
200 350,400,450,500,630
250 400,450,630,750
Nominal diameter Ø 10 mm / 3/8"
Length
[mm]
Power
[W]
30 80,100,150,200
40 80,100,120,160,200,250,315
50 100,125,160,175,200,250,315,400
60 125,160,180,200,250,315,400,500
80 125,160,180,200,220,250,280,315,400,500,630
100 160,200,220,250,280,315,350,400,500,560,630,700,850
130 280,315,350,400,500,630,750
160 350,400,500,630,750,800
180 350,400,500,630,750,800,900
200 350,400,500,630,750,800,900,1000
250 400,500,630,750,800,900,1000
Nominal diameter Ø 12,5 mm / 1/2"
Length
[mm]
Power
[W]
40 100,160,200,250,315,400
50 100,160,200,250,315,400
60 125,160,200,250,315,400,500
80 160,200,250,315,400,500,630,800
100 125,220,250,315,350,400,500,560,630,800,1000
130 350,400,500,630,700,800,1000,1100,1250
160 400,500,630,800,900,1000,1250
180 400,500,630,700,800,1000,1100,1250
200 400,500,630,700,800,1000,1500
250 630,800,900,1000,1250,1500
300 630,800,1000,1250,1500,2000
Nominal diameter Ø 16 mm / 5/8"
Length
[mm]
Power
[W]
40 100,160,200,250,315,400,500
50 100,160,200,250,315,400,500,630
60 125,160,200,250,315,400,500,630
80 160,200,250,280,315,400,500,630,800,850,1000
100 125,220,250,315,350,400,500,560,630,800,1000,1250
130 400,500,630,700,800,1000,1100,1250,1400,1600,1800
160 400,500,630,800,900,1000,1250,1600,1800
180 400,500,630,700,800,850,1000,1100,1250,1800
200 400,500,630,700,800,1000,1500,1800,2000
250 630,800,1000,1250,1500,1600,1800
300 630,800,1000,1250,1500,1800,2000
Nominal diameter Ø 20 mm / 3/4"
Length
[mm]
Power
[W]
40 100,160,200,250,315
50 100,160,200,250,315,400
60 125,160,200,250,315,400,500,630,800
80 160,200,250,315,350,400,500,630,800,1000,1250
100 250,315,350,400,450,500,560,630,800,1000,1500
130 500,630,800,900,1000,1100,1250,1400,1600,1800
160 500,800,900,1000,1100,1250,1800,2000,2200
180 800,1000,1100,1250,2000,2200
200 500,800,1000,1250,1500,1600,2000,2500
250 800,1000,1250,1600,1800,2000
300 1000,1250,1500,1600,2000,2200,2500,3000